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Induction heating systems

INDUCTION HARDENING SYSTEMS

Vertical hardening systems


Norway

  • universal systems for automotive parts as well as for typical shafts, bushes, gears and other details
  • made in different size versions S, M, L, XL
  • power source 20kW÷500kW and frequency 0,5kHz÷500kHz
  • HPMS system for control and monitoring of hardening parameters for each workpiece
  • programmable hardening zone
  • cooling fluids monitoring system

Horizontal hardening systems


Norway

  • systems for bars, tubes, wires and shafts
  • programmable hardening zone,,
  • power source 20kW÷500kW and frequency 0,5kHz÷500kHz
  • HPMS system for control and monitoring of hardening parameters for each workpiece
  • process parameters visualization and monitoring

Custom designed systems


Norway

Custom designed induction hardening system for high capacity applications:

  • automotive industry
  • railway industry
  • hand tools industry
  • mining industry

HARDENING SYSTEMS

The induction hardening systems ensure high quality of the product, high reproducibility, decrease of the production costs and what is the most important, ensure continuous, failure free and safe operation.

Years of experience in design and manufacturing of the induction hardening systems let us meet requirements of each customer. Induction hardening makes posssible to heat and quench detail selected area. The system can be easily integrated into production line. The power source are the frequency converters with power 20÷500kW and frequency 0,5kHz ÷ 500kHz. The production range includes universal hardening systems for wide range of details lengths, diameters and shapes as well as custom designed induction systems for high volume applications. The hardening systems can be made in version with one or double spindle or use the turntable. They can be used for hardening of the automotive parts as well as typical shafts, bushes or gears. For the gears hardening process, the gap by gap or tooth by tooth method can be used.

All the systems are equipped with a PLC or CNC control and drive systems and easy to operate HMI. To increase the system capabilities, it can be equipped with HPMS system for control and monitoring of hardening parameters for each workpiece, advanced HMI control system with service assisant and converters with double frequency range to achieve different depths of the hardening zone.

The control, communication and logging solutions included in the hardening systems can easily name them as Industry 4.0 ready.

Our R&D department can design hardening inductors for different workpiece shapes, and hardening patterns.

BASIC FEATURES

  • easy to operate HMI
  • programmable hardening zones
  • up to 4 individualy programmable axis (x,y,z,r)
  • single or double spindle and turntable solutions
  • wide range of power supplies (20kW÷500kW, 0,5kHz÷500kHz)
  • PLC or CNC controlled

ADDITIONAL FEATURES

  • HPMS system for control and monitoring of hardening parameters for each workpiece
  • service assistant
  • induction tempering
  • automatic positioning systems
  • double frequency range for different hardening depths
  • manipulator or robotic systems for loading and unloading
  • advanced HMI with 3D process visualisation
  • internet diagnostic system
  • automatic filtering systems